TRY THIS! Sorting Machine

TRY THIS!

Using simple materials, design and construct a gravity-powered machine that can sort two different sizes of small spheres like beads or marbles.

What You'll Need

  • 25 large (½”) spheres*
  • 25 small (¼”) spheres*
  • Sorting machine materials

 *Spheres could be wooden or plastic beads, marbles, spherical candies, or other small round objects Check the bottom of the page for materials you can use to build your sorthing machine.

BE SAFE!

Always check with a parent or guardian before you start a project and make sure it is okay to use materials you find around the house.

A jar of marbles

Sorting Things Out

Have you ever had to sort coins? Or separate lots of game or LEGO™ pieces by size or color? When you only have a few, it's easy to simply sort them by hand.  But the more pieces you have, the more challenging sorting becomes. 

Imagine trying to sort thousands of items by size in just a few minutes!  Many produce growers have just that problem. Foods like potatoes, tomatoes, tree fruits, nuts, and berries have different uses and prices depending on their size.  Growers rely on mechanical sorters to quickly divide a large crop into groups that can then be processed or sold separately. The video below shows just such a machine sorting mandarin oranges.  As the oranges move through the machine, fruits drop into bins designated for specific sizes.

 

Shifting Through Everything

Have you ever used a kitchen sifter to separate small grains of flour or sugar from larger clumps? That same process is used on a larger scale to sort large quantities of aggregate material into separate groups. Aggregate describes a material that is a mixture of particles that are different sizes.

The earth resources industry deals with a lot of aggregate material. Mining ore, for example, is a mixture of rock, gravel, sand, and mineral particles. The energy required to retrieve valuable metals and minerals from the ore can vary with the size of the material. So it is more efficient to sort it prior to processing. It takes large machines capabable of moving heavy material to do this.

Ore Screening and sorting machine

Here's a large sorting machine that quickly separates aggregate material into 3 separate piles based on size. Image found on For Construction Pros website.

Sorting and screening machines greatly improve industrial efficiency since they use mechanical processes to sort materials in significantly less time than humans can manually.

The Challenge

For this activity, try designing and constructing a sorting machine using simple materials. Your machine must be able to properly sort 25 each of two different small sphere sizes (50 spheres in total). The goal is to design a sorting machine that is both accurate (sorts the spheres properly) and efficient (sorts the spheres in the least amount of time possible). Your design parameters are as follows:

  • You can use any materials to build your sorting machine
  • Your machine must be able to sort 2 different sizes of spheres (bonus: extended challenge for sorting more than 2 sizes)
  • The spheres must be sorted into two completely separate containers
  • Your machine must be gravity powered – this means that it should not require a motor or even manual shaking to process the spheres

Check out our Helpful Tips section for a list of suggested materials, some simple sorting machine design examples, and ideas for some important design considerations.

Getting Started

  1. Think about the problem and design a creative solution. Sketch out your ideas and gather the materials you’d like to use. During this stage, you’ll need to decide whether you want to sort your small spheres by size or by weight.
  2. Construct your sorting machine. While constructing your machine, you are allowed to test the effectiveness of different components of your machine (for example, dropping your spheres onto a lever to observe how they move the lever) and make modifications. Once your sorting machine is fully connected, move on to the final testing step.
  3. Test your sorting machine: Get your stopwatch ready! Release your mixture of 25 of each type of sphere to your top reservoir (50 total spheres) and hit the start button of your timer. How long does it take for your spheres to make it through your machine? Are all of the spheres sorted correctly? If so, modify your design to increase sorting speed. If not, modify your design to improve accuracy.

Helpful Hints

Remember, your sorting machine needs to be gravity-powered. This means that the spheres can be sorted by size or weight. It’s up to you to decide which will work better. You can find examples of each kind of design on the Science Buddies website, along with a vides that show each one in operation.

Here is a video of a simple coin sorting machine made from cardboard.  It can be adapted to be an automatic coin sorter with the addition of a small motor to create a vibration to keep the coins moving. 

It's possible to design a marble sorting machine made entirely of paper!  This video shows how paper can be rolled to create beams that can support other parts.

Supplies and materials

Suggested sorting machine materials

  • Glue
  • Tape
  • Scissors
  • Cardboard
  • Plastic cups
  • Construction paper (or any paper)
  • Materials from the recycling bin (plastic bottles, toilet paper tubes, etc.)
  • Popsicle sticks
  • Paper clips
  • Rubber bands

Try this next!

If you enjoyed this activity – take it a step further with more design challenges!

  • Design a sorting machine that can sort 4 (or more) different sizes of spheres. How many extra materials need to be added to your design? Using a mixture of 25 of each type of sphere (100 total spheres), how long does it take for your machine to properly sort the spheres? Are there ways that you can improve your design to make it more efficient?
  • Instead of spheres, try designing a coin sorting machine.
  • Try designing a larger sorting machine that can sort bigger spheres such as tennis balls and ping pong balls. What materials would work best for this larger sorting machine?
  • Try designing a sorting machine that uses a motor to move objects through instead of just gravity. Check out the Helpful Hints section for a video on setting up an electronic coin sorter.

Try designing a machine that sorts objects by color (like colored candies). Check out the following link for an example of a machine that sorts by color.


Photo credits:
Marbles image by Ulrike Leone from Pixabay
 

Try Again!

Check out other EngineerGirl design challenges!